Process Engineer-Plastic Injection Molding

Title

Process Engineer (Plastic Injection Molding)

Function

Process Planning for Injection molding activity

Department

Manufacturing Engineering

Location

Dharwad

Grade/Designation

Asst. Manager

Job Goal

• Process planning and PPAP of plastic injection molded components and associated processes such as welding.
• Feasibility study for changes in product/mold modification. Ensuring smooth running of molds, molding operation and other manufacturing operations related to molded components.
• Make each process capable.
• Validate & qualify each process
• Increase production efficiency and Quality through improvements on line.

Responsibilities/

Key Activities:

• Feasibility study for new components/assemblies as well as modification of existing components/assemblies requiring plastic injection process.
• Set the process for injection molded parts.
• Solving quality problems using root cause analysis during day to day activity.
• Process validation, process audits and process capability studies.
• Drive process improvements (Quality and productivity) for meeting world class quality and productivity. 
• Maintain quality system and documentation.
• To solve quality related issue in QCM and BPR and action plan for the same.
• Knowledge of JIG and FIXTURE design, Manufacturing and validation of is desirable.
• Root cause identification and problem solving using problem solving tools such as 8D, DOE, SPC etc.  
• Benchmarking of manufacturing processes worldwide and implement necessary changes.
• Expected to be quick learner of new areas as per business requirement.

Routine Activities:

• Quality control issues discussion in QCM
• Action plan for quality issues
• Correction on sudden failure
• SOP, SPEC Sheet updating
• p- tag resolution – Problem solving

Parameters to  measure if the employee is a performer or non performer

100%

Examples of KPIs

• Productivity Improvement
• CQC action implementation
• Process Validation and capability improvement
• Minimize PPM level
• First time right new part development to meet customer due date  - NPD

SCOPE:

•  Implements activities that generally impact limited, lower risk components / processes of work of own unit / team.( how does the person’s work impact overall work flow) 
  • Low
  • Medium
  • High